8 Transformative Benefits of AI in Manufacturing

ai in factories

Asset planning and maintenance scheduling can also be improved by using computer vision technologies. But how it helps you transform your business and enables you to stay ahead in the competition. Learn about the AI and high-performance computing (HPC) hardware, software, and networking solutions for manufacturing. Working closely with NVIDIA, Innodisk, a provider of industrial-embedded Flash and DRAM solutions, embarked on a mission to build a high-performance, end-to-end vision AI solution for industrial settings. The ability to operate a factory at peak performance 24/7 without the need to pay human operators has a massive impact on a manufacturer’s bottom line.

ai in factories

Even though an optical scan can find many problems on silicon wafers, it takes a long time to check them with an electron microscope. This is important because some small mistakes can make the chips not work well. Suntory PepsiCo, a company that makes beverages, has five factories in Vietnam. Toyota has collaborated with Invisible AI and implemented AI to bring computer vision into their North American factories. It took GE engineers around two days to analyze how fluids move in a single turbine blade or engine part design. Here’s a quick look at real-world examples of how AI is used in manufacturing.

Summary: How does AI benefit manufacturing?

Factories creating intricate products like microchips and circuit boards are making use of ‘machine vision’, which equips AI with incredibly high-resolution cameras. The technology is able to pick out minute details and defects far more reliably than the human eye. When integrated with a cloud-based data processing framework, defects are instantly flagged and a response is automatically coordinated. That’s why manufacturers often use artificial intelligence systems for supply chain optimization, focusing on demand forecasting, optimizing inventory, and finding the most efficient shipping routes. A digital twin can be used to monitor and analyze the production process to identify where quality issues may occur or where the performance of the product is lower than intended. With the addition of artificial intelligence, an industrial robot can monitor its own accuracy and performance, and train itself to get better.

  • Utilizing AI’s potential can result in better product quality, lower prices, and more sustainability as the manufacturing industry develops.
  • AI-powered automation in the factory enables safer operations, better energy efficiency, and optimized production.
  • Unfortunately, this information tends to be siloed and doesn’t play nicely together.
  • For example, AI can help identify bottlenecks in the production line and suggest changes to improve throughput.

Tracking defects and leaks with preventive maintenance algorithms also fall under this category. AI systems can help the factories detect inefficient processes that waste energy, like defects in machinery that cause leaks, a bad regulation of the heating system, or inefficient lighting. For instance – depending on the weather conditions and the distribution of the windows, some areas of the factory may heat up more than others. An intelligent control system can activate and regulate the air conditioning and heating based on these variables, reducing energy waste and improving comfort at the same time. Switching to energy-saving LEDs is essential, but the factories can take a step further and automate it. Intelligent light distribution, maintenance-free brightness adjustment – these AI-fuelled features can lower the electricity consumption by more than a half.

Software for enhanced energy management

And technician dispatch and vehicle routing can be dynamically optimized to improve efficiency. These reduced operational burdens improve the ease of future expansions and relocations. In a complex and rapidly changing global marketplace, AI models give manufacturers the agility to anticipate and make fast decisions where they matter most. Whether a shift in demand, a bottleneck on the factory floor, or a wildly fluctuating temperature in a machine, manufacturers can avert disasters, transforming risk into opportunities.

With this blog you have already learned how AI in manufacturing business can help you transform your business. By hiring a mobile app developer in India you can easily implement this latest technology into your business. Many companies in the manufacturing business are reluctant to implement AI because they don’t have enough data, which can be difficult to gather when dealing with a constantly changing, diverse product line. By tracking data in real time, managers can imitate real-time responses and understand the forecasted state of damage quickly.

  • PCB can have multiple assembly defects like missing screws or solder bridging.
  • The integration of AI into manufacturing has ushered in a new era of efficiency and innovation.
  • Although these are much more infrequent than humans, it can be costly to allow defective products to roll off the assembly line and ship to consumers.
  • Although humans are much more efficient at performing certain tasks, they aren’t perfect.

AI-powered vision systems can recognize defects, pull products or fix issues before the product is shipped to customers. Altogether, artificial intelligence capabilities allow manufacturers to redeploy human labor to jobs that machines can’t yet do and to make production more efficient and cost-effective. Increasingly, technology plays a major role in how products get made on the factory floor. Manufacturing plants can resemble high-tech laboratories with robotic arms handling repetitive tasks and algorithms, ensuring that products are made according to manufacturer specifications. Today, many assembly lines have no systems or technologies in place to identify defects across the production line. Even those which may be in place are very basic, requiring skilled engineers to build and hard-code algorithms to differentiate between functional and defective components.

Ensure Safety of Employees with Computer Vision

If someone picks up the wrong commodity code and files it, that could result in picking up a dangerous good or a raw, hazardous good. We can now supplement the manual labor with artificial intelligence to pick up the right code so that we can file it properly. When we augment AI in manufacturing processes like AOIs and teach it to recognize patterns, it leads to significant improvements in process optimization. ATS is a leading maintenance technology implementation partner, delivering decades of experience in helping manufacturers stay on the cutting edge of cost-saving maintenance tactics. Our services and expertise cover industrial maintenance and parts, along with industrial technology focused on condition monitoring for reliability excellence. To learn how we can help apply our results-focused strategy to your operations, contact us today.

ai in factories

This Machine Vision System helps Suntory PepsiCo make sure they manufacture quality products. With this, Toyota made its manufacturing operations safer, better in quality, and more efficient. This AI solution can predict and prevent small defects and injuries by analyzing how people move. These algorithms can smartly detect any defects, anomalies, and deviations from pre-decided quality standards with exceptional precision, surpassing human capabilities. With the help of AI technology, manufacturers can employ computer vision algorithms FOR analyzing pictures or videos of manufactured products and components. With smart programs, factories can predict the life expectancy of machines and get them fixed before they break.

In manufacturing, this bias can lead to discriminatory hiring practices, unequal resource allocation, and skewed product recommendations. It’s vital to acknowledge that even unintentional biases can have far-reaching consequences. The introduction of AI often raises concerns about the displacement of human workers. It’s crucial to understand that AI is not a substitute for human expertise but a tool that can amplify human capabilities. Rather than displacing jobs, AI recalibrates roles, enabling workers to engage in higher-value tasks that require creativity, problem-solving, and adaptability. Data scientists are key to successfully incorporating AI into any manufacturing operation.


This has led to the carmaker’s increased efficiency and the safety of their cargo. AI is being used in many different ways across a range of different industries — from agriculture to transportation, from healthcare to hospitality. Let’s take a look at how AI is already impacting manufacturing processes, and how it may shape the industry going forward.

Toyota Brings a Generative Design Seat Frame to the Next Level With AI

A perfect example of both Digital Twins and the Internet of Things would be Microsoft’s launch of Azure Digital Twins. This IoT platform helps create a digital representation of manufacturing – and not only – processes and enables the optimization of costs and operations. Azure Digital Twins can help you as a manufacturer define your business environment by defining the custom twin types (usually referred to as models). Strukton’s predictive maintenance monitoring system includes hardware that consists of data loggers and non-intrusive sensors. About half of the 3,000 points that Strukton Rail manages in the Netherlands are equipped with sensors that record data about the energy consumption of the points motors when turning the points. Predictive maintenance is a strategy that entails continuous monitoring of equipment’s state under normal working conditions and predicting remaining useful life.

Intelligent AI powered chatbots (text or voice) can offer 24/7 technical assistance to operators or field workers to perform their operations safely, without having to wait for a human expert. AI is used in manufacturing to enhance productivity and efficiency, improve quality control, and lower costs. AI-powered hands-free control systems in manufacturing plants enable human workers to control machinery and equipment using voice commands or gestures without needing to physically touch them. This is particularly useful in hazardous environments where physical contact must be minimized. In addition to manufacturer hesitancy, there is currently a lack of skills to support this technology. IBM predicts that demand for data scientists will grow by 93% in the coming years, and demand for machine learning experts will grow by 56%.

Top 13 Use Cases / Applications of AI in Manufacturing in 2023

NVIDIA Training offers customized training plans designed to bridge technical skill gaps and provide relevant, timely, and cost-effective solutions for an organization’s growth and development. By using NVIDIA RTX GPUs, ASTEC has optimized the design of their dryer to increase efficiency, giving ASTEC and their customers a competitive advantage with lower running costs and reduced emissions. Learn from manufacturers using AI and accelerated computing to optimize processes, reduce risk, and trim costs. RIICO is an AI system used to simulate and optimize factory floor layouts in industries where the lifecycles of products are constantly changing. It’s a bit like Sims with a virtual factory floor and a drag-and-drop interface. AI’s near-limitless computational potential makes maintaining appropriate stock levels achievable.

ai in factories

Meanwhile, reducing the workload that needs to be carried out by employees is an effective way to stave off the labor shortage. Manufacturing companies usually accept that mistakes are inevitable with orders coming in all the time, multiple logistics companies involved, outdated IT systems, and inventory scattered across numerous locations. This article looks broadly at where AI has the most significant impact on the manufacturing industry. Read on to find out why the Global Artificial Intelligence in Manufacturing Market is expected to reach $9.89 billion by 2027, up from $1.82 billion in 2019.

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